Ferrero North America is a global confectionery leader with a reputation for high-volume production and precise operational standards. When it came time to upgrade the mechanical systems in their Illinois facility, they brought in DePue Mechanical to deliver a turnkey boiler room installation and industrial piping solution that aligned with strict food manufacturing guidelines.
Mechanical Equipment & Piping Installation
Industrial Piping, Heavy Equipment Setting & Steel Fabrication, Boiler Installation & Code Welding
2023
Bloomington, Illinois
Ferrero, a global leader in confectionery and food manufacturing, was in the middle of constructing a major expansion at its Bloomington facility when the project hit a critical snag. Their existing mechanical contractor was unable to meet the fast-paced project schedule, putting Ferrero’s plant commissioning at serious risk.
Delays in installing the boiler room, de-aerator tank, and utility piping meant the facility’s energy systems would not be ready in time — threatening both operational deadlines and production launches.
When Ferrero and their GC partner, The Austin Company, turned to DePue Mechanical, our team was ready.
Here’s how we brought the project back on track:
- Immediate Mobilization: We deployed skilled crews within days to stabilize the jobsite and begin recovery efforts.
- 24/7 Shifts: To meet the deadline, our field team worked day and night to complete mechanical installations without compromising quality.
- Expert Execution:
- Installed high-capacity boilers and a de-aerator tank
- Ran industrial steam, condensate, gas, and compressed air lines across the facility
- Handled precision equipment setting with tight tolerances
- Delivered ASME-certified code welding to meet food-grade compliance
-Seamless Coordination: We worked in lockstep with The Austin Company, integrating schedules, subcontractors, and inspections to maintain flow.
On-Time Completion: Despite the initial delays, DePue Mechanical completed the mechanical scope on schedule, preventing further setbacks in the overall project.
Budget Adherence: Our efficient operations ensured the project remained within budget, providing cost savings to Ferrero and The Austin Group.
Quality Assurance: All installations met rigorous quality checks, ensuring reliable and safe operations for Ferrero's new facility.
Boiler Room Installation: Complete turnkey setup, from foundation embeds to commissioning
De-Aerator Tank Rigging: Custom lift planning and fabrication of support systems
Sanitary Piping Systems: Seamless stainless-steel runs for steam and process piping
Structural Steel Fabrication: Support platforms, pipe racks, and mechanical room framing
ASME Code Welding: In-house certified welders handled all pressure connections
When timing matters, and there’s no room for failure, DePue Mechanical delivers.
We specialize in high-stakes mechanical projects in food manufacturing, power generation, chemical plants, and more.
With certified welders, in-house fabrication, and a boots-on-the-ground mindset, we make sure your project doesn’t just get done — it gets done right.
ASME Certified Welders: Our team adheres to the highest standards set by the American Society of Mechanical Engineers, ensuring quality and compliance in every project.
Comprehensive Boiler Solutions: From code-compliant welding to complete boiler system installations, we offer end-to-end services to keep your operations running smoothly.
Responsive and Reliable: We pride ourselves on our ability to respond swiftly to project needs, delivering results that exceed expectations.
READY TO TALK?
If your facility needs urgent mechanical support or expert guidance on a boiler install or piping upgrade, DePue is ready to help.
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Or call us directly at 815-255-2500
